Prevent raw material shortages, automate component demand forecasting, and schedule procurement in sync with production jobs.
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Listen to our supply chain architect explain how MRP calculates component requirements against sales orders and safety stock.
Explode product Bill of Materials (BOM) against confirmed sales orders and production forecasts. Automatically calculate net raw material shortages after factoring in on-hand inventory, open Purchase Orders, and allocated work-in-progress.
| Material Item | Gross Demand | On Hand | Buffer | Net Action |
|---|---|---|---|---|
| SS-316L Round Bar 50mm | 4,200 Kg | 1,800 Kg | 500 Kg | Short 2,900 Kg • Auto PO |
| EN-8 Carbon Steel Rod | 1,500 Kg | 2,100 Kg | 300 Kg | Sufficient (OK) |
| PTFE Gasket 100mm | 800 Pcs | 250 Pcs | 100 Pcs | Short 650 Pcs • Auto RFQ |
| Nitrile O-Ring 50x3 | 1,200 Pcs | 1,450 Pcs | 200 Pcs | Sufficient (OK) |
| Voucher # | Job Card # | Material Batch | Qty Issued | Issued To |
|---|---|---|---|---|
| MIV-891 | JOB-4412 (Valve) | SS-316L (Heat #H8821) | 450 Kg | Ramesh V. (CNC Shop) |
| MIV-892 | JOB-4415 (Flange) | EN-8 Blank (Heat #H8904) | 200 Pcs | Arvind K. (Forge Dept) |
| MIV-893 | JOB-4418 (Casing) | Cast Iron Grade 25 | 120 Units | Suresh Y. (Tool Room) |
Issue raw materials against approved job cards with strict barcode verification. Track lot numbers, heat numbers, and test certificates to ensure full audit compliance from incoming raw material to finished product dispatch.
Every manufacturing process has unique scrap allowances, lead-time rules, and material specifications. We tailor your MRP demand calculators, BOM layouts, and purchase requisition workflows at zero extra charge.
Request CustomizationDeploy ERPPWA on your factory floor server for complete offline autonomy and data isolation, or host on private cloud for instant multi-plant coordination.
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